At Tenneco, we don't follow industry standards; we set them, and we don't settle for being best-in-class because we hustle to be better than best-in-class. Whether it's our Core Values – radical candor, simplify, organizational velocity, tenacious execution and win – or our Get Stuff Done (GSD) mindset, we're determined to become the most trusted partner and best manufacturer and distributor to the transportation industry.
With a product portfolio as expansive as it is innovative, an obsessive commitment to quality and excellence, and a global presence, we're all about getting stuff done, so we can win.
How do we make it happen? Through the Tenneco Way. Fueled by our Core Values, a winning mindset and a relentless commitment to excellence, the Tenneco Way is how we win. It's what keeps Team Tenneco bold, driven, and unapologetically focused on pushing past limits and redefining success.
Here, you'll work alongside a team of relentless problem-solvers who are committed to making a tangible impact. If you're ready to break boundaries, deliver results, and enjoy the ride along the way, you'll thrive here.
We are looking for a Process Engineer – Sintered Metal (Powder Metallurgy) to join our Sintered Metal Production team in a highly hands-on, shopfloor-focused role.
This is not a generic engineering position. The value of this role lies in the ability to understand and control the full powder metallurgy system in real production conditions. You will operate at the intersection of powder behavior, tooling design, and press machine performance, ensuring stable, efficient, and high-quality manufacturing.
Success in this role requires strong system thinking across the full chain:
Powder → Machine → Tool → Process → Quality
Any variation in one element impacts the others. You will be responsible for managing these interactions, solving problems in real time, and continuously improving process robustness, tooling performance, and production stability.
KEY RESPONSIBILITIES 1. First-Line Technical Support (Shopfloor Execution) Act as the immediate technical escalation point during production
Diagnose and resolve in real time: Part weight and density deviations
Cracks, lamination, and compaction defects
Powder filling and flow inconsistencies
Abnormal press forces and machine behavior
Minimize scrap, downtime, and tooling damage through fast, accurate intervention
Apply deep process understanding rather than purely theoretical analysis
2. Powder Metallurgy Process Expertise Analyze powder flow behavior and batch variability
Understand cavity filling dynamics, especially for complex geometries
Evaluate density gradients and their impact on part performance
Identify how powder characteristics influence defects and tool wear
3. Tooling & Press System Interaction Develop strong understanding of tooling design for compaction processes
Evaluate interactions between: Powder flow
Press forces
Machine dynamics
Identify root causes of tooling-related issues such as wear, cracks, and misalignment
Review, challenge, and validate tooling designs
Propose technical improvements based on structured failure analysis
4. Tooling Development & Continuous Improvement Collaborate closely with tooling and design engineering teams
Improve tooling concepts to enhance robustness and stability
Drive initiatives to: Reduce tool wear
Extend tool lifetime
Improve process capability and repeatability
Adapt tooling to align with machine capability and powder behavior
Translate shopfloor feedback into design and process improvements
Technical & Functional Expertise Strong understanding of powder metallurgy and compaction processes
Knowledge of powder flow behavior and material variability
Experience or strong capability in tooling design and press systems
Ability to connect material science, tooling mechanics, and machine performance
Core Skills & Mindset Strong analytical and troubleshooting capability
Hands-on, shopfloor-oriented approach
Ability to react quickly and effectively under production pressure
System-thinking mindset across interconnected processes
Strong cause-and-effect reasoning skills
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